Operational diagnostics for manufacturers

See the problem. Know what to do next.

PerforaScan turns your photos, videos and a structured questionnaire into a prioritized diagnostic, then into actions your team executes and tracks.

PerforaScan results: overall score 69%, operational efficiency 52%, resource efficiency 77%, safety and compliance 52%, logistics flow 77%, asset utilization 74%, operational maturity 81%

Easy to start

No additional hardware to install.

Start with your observations, photos and videos. No sensors, no industrial cameras, nothing to install on your equipment.

What you need

  • An account and a browserPerforaScan runs online, with no software to install.
  • The structured questionnaire21 questions about your operations, answered by someone who knows the floor.
  • Your photos and videosTaken with the devices you already have, such as a phone.

Fast

Turn your operational observations into structured insights, fast.

Once a scan is submitted, PerforaScan analyzes your answers and files, then delivers its findings, scores and roadmaps, without waiting for a manually written report. Processing time depends on the amount of evidence.

Scan submitted
  • Findings
  • Scores
  • Roadmaps

From finding to execution

Every diagnostic ends with a plan your team can follow.

  1. 01

    The evidence

    You upload photos and videos of your shop floor, then answer a structured questionnaire about your operations.

    Plant employees reviewing a tablet on the production floor
  2. 02

    The finding

    PerforaScan surfaces the priority findings, explains their business impact and recommends an action for each one.

    High-priority finding: in-process material is building up between cutting, sewing and finishing, with impact and recommended action
  3. 03

    The priority

    Actions are ranked by horizon, from quick wins to strategic projects, with the effort each one requires.

    Priority action: implement in-process material limits between cutting, sewing and ironing, low effort
  4. 04

    The execution

    Your managers send actions to the Kanban, assign an owner and track progress.

    Kanban To Do column with three pending actions

In plain language

In plain language

Too much fabric and too many piles are slowing the shop down.

Plain-language summary produced for the demo plant

Every diagnostic includes a summary in everyday business language: what it means, the biggest problem, where to start and why it matters. Management and the shop floor read the same story.

Plain-language summary: what this means, your biggest problem, what to do first, why it matters

Profitability

Find what is holding back your profitability.

PerforaScan connects what it observes on your floor to concrete actions that can improve operating performance and reduce avoidable costs.

  • 01Production bottlenecks
  • 02Wasted effort and handling
  • 03Poorly controlled materials and work in process
  • 04Underused resources and equipment
  • 05High-impact actions to prioritize
  • 06Better-informed investment decisions

No invented numbers

When financial data is missing, PerforaScan says so. The financial plan only estimates a cost, a saving or a return when baseline data allows it.

Financial plan: cost, savings and return on investment to be estimated once baseline data is added

See PerforaScan at work.

A guided demonstration, from uploading evidence to the Kanban.